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Mr Hossein Khalajzadeh, Dr Vahid Hosseini, Dr Alireza Shaterzadeh,
Volume 14, Issue 4 (12-2024)
Abstract

The engine mounting bracket is connected to the engine on one side and to the car body on the other side. The engine mounting bracket should be designed in such a way to prevent the transmission of vibrations from the body to the engine and vice versa. In addition, one of the tasks of the engine mounting bracket is to bear the weight of the engine and the dynamic and vibrational loads caused by the movement of the car on the road. The engine mounting bracket are generally designed in such a way that they have sufficient fatigue life in a defined range of cyclic forces and fail in the range of high forces caused by an accident in order to minimize the level of damage to the vehicle and passengers. This research will investigate the effect of manufacturing parameters on the fatigue behavior of the aluminum engine mounting bracket. High-cycle fatigue test was taken from the prototypes and based on the results of this test, the prototype was considered unsafe.  Therefore, in order to improve the produced part, by removing the factors that cause weakness in the part and strengthening the area in front of the engine mounting bracket, the secondary sample of the engine mounting bracket was produced, but due to the high costs of re-fatigue testing, radiographic test was done of the reinforced areas before testing. Then, fatigue test was taken from the secondary sample. The test results of the modified sample were within the acceptable range.
Alireza Goharian, Alireza Asadolahei,
Volume 15, Issue 1 (3-2025)
Abstract

This study investigates the effects of ozone gas injection on reducing exhaust emissions in internal combustion engines (ICEs). Ozone (O₃), a highly reactive oxidizing agent, has been widely utilized for air and water purification. Its ability to break down pollutants makes it a promising alternative or supplement to conventional catalytic converters, which require expensive materials and periodic recycling. In this research, ozone gas was generated using the corona discharge method and injected into the combustion system to evaluate its impact on carbon monoxide (CO) emissions. A low-power 12-volt compressor, capable of producing up to 10 bar pressure, was used to ensure proper injection. A five-gas analyzer was employed to measure emission changes before and after ozone injection. Results indicated an average CO reduction of 34–40% across seven tested vehicles, with the highest effectiveness observed at steady-state engine operation and moderate loads. Furthermore, an increase in lambda (λ) values suggested improved air-fuel combustion efficiency. Statistical analysis, including standard deviation (±0.005) and a 95% confidence interval, confirmed the reliability of these findings. The results demonstrate that ozone injection can serve as a cost-effective method to supplement traditional emission control technologies, potentially reducing reliance on catalytic converters.
 
Ashkan Moosavian, Mojtaba Mehrabivaghar, Mani Ghanbari,
Volume 15, Issue 1 (3-2025)
Abstract

The main objective of this study is to investigate the vibrational behavior of the crankshaft mechanism of an IC engine operated on motoring mode as a function of the lubricant type, oil temperature. This attempt included instrumenting the engine block with accelerometers to measure horizontal and vertical vibration intensity and running the engine on an electromotor test rig in a specific test procedure namely strip-down method. The experiments were conducted with various cranktrain configurations under different engine speeds, lubricant types and oil temperatures. The results showed that vibration intensity of the cranktrain mechanism increases with increasing engine speed. This vibrations level was maximum in the highest speed. Changes in vertical vibrations caused by crankshaft in different conditions were almost similar to horizontal vibration changes. Also, the engine vibration caused by crankshaft were not affected by the oil type and oil temperature at all engine speeds, and increase in the speed had a very slight effect on this vibration. The engine vibrations due to reciprocating masses increased significantly with the speed rise, and altered by changes in oil temperature. Changing the oil type had almost no effect on vertical vibration caused by the movement of the reciprocating masses at any engine speed. But the horizontal vibration caused by them at a constant oil temperature increased by changing the oil type from 20w50 to 10w40. The experimental results showed that the contribution of the reciprocating masses from the vibrations caused by cranktrain mechanism was much higher than that of the crankshaft.
 

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