Iranian Journal of Materials Science and Engineering

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Dual nanocomposites based on metal sulfide nanomaterials with a narrow band gap are favorable candidates for future optoelectronic applications and ionizing ray sensors. In this study, novel silver-doped zinc sulfide/ cadmium sulfide (ZnS/CdS: Ag) nanocomposites were synthesized using the cost-effective solvothermal approach. For the first time, the radiation sensitivity of the newly developed nanocomposite was assessed using a ²⁴¹Am alpha source and ion beam-induced luminescence (IBIL) measurements. The ZnS/CdS: Ag nanocomposite demonstrated significant light emission in the blue-green spectrum when measured at room temperature. When exposed to alpha irradiation, the ZnS/CdS: Ag nanocomposite film displayed exceptional sensitivity compared to pure ZnS or CdS films. The FESEM images revealed a uniform distribution of semi-spherical and rod-shaped nanoparticles, with an average particle size measuring 180 nm. The results from XRD and EDX demonstrated distinct peaks corresponding to ZnS, CdS, and associated elements within the nanocomposite. The existence of several groups within the nanocomposite was confirmed through Fourier transform infrared spectroscopy. Evaluations revealed that the optical quality of the ZnS/CdS: Ag nanocomposite showed enhancement in comparison to pure ZnS and CdS. The results suggest that the ZnS/CdS: Ag nanocomposite film holds great promise for applications in optoelectronic devices and detection technologies.
 

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In this research study, a composite coating of Ni-Co/SiC-CeO₂ was prepared on a copper substrate using the pulse electrodeposition technique. The effects of electrodeposition parameters, including current density, duty cycle, and frequency, on the properties of the prepared coating were investigated. The selected current density values were 0.1, 0.2, and 0.3 A/cm², the duty cycle options were 10, 20, and 30%, and the frequency values were 10, 100, and 1000 Hz. Increasing the current density enhanced the microhardness of the coating but reduced its corrosion resistance. This behavior can be attributed to the grain refinement occurring within the coating as the current density increases. On the other hand, an increase in duty cycle resulted in a decrease in microhardness, which can be attributed to a decrease in the concentration of nanoparticles within the coating. The lower corrosion resistance observed at higher duty cycles could be attributed to the decrease in off-time, causing the pulse electrodeposition conditions to approach a DC (direct current) state. Furthermore, higher frequencies were found to be associated with increased microhardness and improved corrosion resistance of the coatings. The coatings with the highest corrosion resistance exhibited a corrosion current density of 0.29 µA/cm² and a polarization resistance of 1063 Ω.cm² in a 3.5% NaCl solution. These coatings were prepared using a current density of 0.2 A/cm², a duty cycle of 10%, and a frequency of 1000 Hz.

 

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Tellurite glasses have been researched for their radiation shielding properties as a potential alternative to lead and lead silica glass, which pose toxicity concerns. The effects of radiation on tellurite glasses are assessed using both physical irradiation and simulation with the Phy-X/PSD software. Glasses with the composition (70-x-y)TeO2–20ZnO–9Na2O–1Er2O3–(x)TiO2–(y)Al2O3, were fabricated using the melt-quench method. These glasses were then irradiated with gamma radiation at different doses. Characterization techniques, including XRD and UV-VIS spectroscopy, along with density measurements, were applied to the glasses both before and after irradiation. The XRD results confirmed that the glass samples were amorphous. UV-VIS spectroscopy showed that transmittance decreased as the radiation dose increased. The Phy-X/PSD simulation program was used to model the radiation properties of the glasses based on their dosage and composition. The simulation results indicated that the half-value layer (HVL) and mean free path (MFP) increased post-irradiation and then remained constant. These findings suggest that tellurite glasses, with their enhanced radiation shielding properties, could be a viable, safer alternative to lead-based glasses for various applications.

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The investigation of SUP9 steel under the hot-rolling conditions for applications to leaf spring suspension focused on its tensile and fatigue crack growth (FCG) properties. In order to investigate the tensile properties, tensile specimens were fabricated in the longitudinal-transverse (LT) direction. Furthermore, in order to evaluate fatigue crack growth (FCG) behaviour, compact tensile (CT) specimens with different crack plane orientations in both the LT and transverse-longitudinal (TL) directions were employed. Microstructural and fractographic analyses were conducted using optical microscope (OM) and scanning electron microscopy (SEM). The hot-rolling process reduced the interlamellar spacings of Fe₃C, enhancing the tensile properties through strain hardening. A high yield-to-ultimate strength ratio (~0.623) indicates excellent plastic deformation capability and resistance to fatigue crack growth, making SUP9 steel suitable for the leaf spring suspension system. Furthermore, the exponential crack growth rate constant, m, was found to be 3.066 in the TL direction and 3.265 in the LT direction, indicating that cracks propagate more rapidly in the LT orientation. Additionally, non-metallic inclusions, such as spherical oxides and MnS precipitates in LT specimens, were observed to facilitate faster crack growth in the transverse direction.
 

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The effect of different Nd and PT compositions on the electrical and ferroelectric properties of (1-y)Bi_1-xNd_xFeO₃-yPbTiO₃ solid solutions, where x = 0.05, 0.10, 0.15, 0.20 and y = 0.1, 0.2, 0.3, and 0.4, was investigated to optimise material performance. Nd doping enhances the frequency-dependent dielectric properties of produced solid solutions. However, an anomaly in the dielectric loss tangent, which is consistent with the Debye relaxation process, is observed for compositions with x˂0.10 and y≥0.2 values in the frequency range of 1 KHz to 1 MHz. Dielectric anomalies were more noticeable around the transition temperature in temperature-dependent dielectric characteristics plots, suggesting stronger magnetoelectric interactions. The decrease in the dielectric constant for solid solution compositions with y ≥0.3 indicates the presence of MPB with BFO due to an increase in the tetragonal phase of the PbTiO3 compound. As Nd content increases, temperature-dependent dielectric permittivity predicts relaxor-type ferroelectric performance for y=0.4 composition of solid solutions. A ferroelectric investigation showed that saturation polarisation, remnant polarisation, and coercive field of all prepared solid solutions decrease with increased Nd doping. However, for y˃0.3 composition, a substantial rise in these parameters was observed, which is a result of electric order dominating over magnetic order in solid solutions. The study reveals that Nd doping reduces leakage current, making it a promising contender for future applications
 

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This study presents the manufacturing of Al 1050/Mg AZ31B bimetallic sheets using the cool roll bonding process, followed by an investigation of the effect of annealing temperature on mechanical properties and microstructural features. Annealing treatment was performed at 200, 300, and 400 degrees Celsius. Mechanical testing includes tension, micro-hardness, three-point bending, and fracture toughness. Scanning electron microscopy equipped with energy-dispersive X-Ray spectroscopy (SEM-EDX) and X-ray diffraction (XRD) were used to investigate the microstructure in the infiltration zone. Mechanical testing shows that increasing the annealing temperature decreases the tensile strength of the two-layer specimens. Micro-hardness, XRD, and SEM-EDX investigations confirm the presence of intermetallic particles in the penetration zone. The Micro- hardness test showed that with the increase of the annealing temperature, the hardness in the penetration zone of Al 1050/Mg AZ31B increases. This increase in micro-hardness result confirms the presence of harder intermetallic phases with increasing annealing temperature in the penetration zone.
 

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Nanomaterials have significantly transformed multiple scientific and technological fields due to their exceptional properties, which result from their quantum confinement effects and high surface-to-volume ratios. Among these materials, zinc oxide (ZnO) and titanium dioxide (TiO₂) nanoparticles have attracted considerable interest because of their diverse applications.
In this study, TiO₂-ZnO nanocomposites were synthesized using varying calcination times of 1, 1.5, 2, 2.5, and 3 hours. Characterization of fabricated samples through X-ray diffraction (XRD)‌ spectroscopy, Fourier transform infrared (FTIR) spectroscopy, field emission scanning electron microscopy (FESEM), and energy-dispersive X-ray spectroscopy (EDXS) confirmed the successful fabrication of the nanocomposites. In this regard, XRD analysis revealed anatase TiO₂ and hexagonal wurtzite ZnO phases. Raman spectroscopy also supported these findings, identifying characteristic peaks of both TiO₂ and ZnO.
The calcination time had a minimal effect on the crystal structures and also morphology of the nanocomposites, which gave rise to its negligible impact on optical properties and biological activities of the samples. Optical properties assessed by means of UV-visible and photoluminescence (PL) spectroscopy showed consistent band gap absorption and emission profiles across all samples, among which the nanocomposite calcined for 1 hour exhibited the best optical properties.

The sample prepared at 1 hour not only showed the most favorable optical properties, but also demonstrated significant antibacterial, antifungal, and cytotoxic activities, which make it suitable for various applications. In this regard, a reduction of more than 99.9% occurred in the number of Escherichia coli and Staphylococcus aureus bacteria and also Candida albicans fungus by using TiO₂-ZnO nanocomposite. Besides, addition of 500 µg/ml of nanocomposite decreased the cell viability to 34.47%, which signifies its high cytotoxicity activity.

 

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This study investigates the microstructural evolution and variations in the mechanical properties of pre-cold worked Nimonic 80A superalloy, subjected to two levels of deformation (25% and 50%) and welded via Gas Tungsten Arc Welding (GTAW) and Pulsed Current Gas Tungsten Arc Welding (PCGTAW) techniques using ER309L filler wire. The objective is to evaluate the effect of the initial microstructure on the welding behavior of Nimonic 80A and compare the weldments produced using GTAW and PCGTAW. Microstructural characterization was conducted using optical microscopy (OM), scanning electron microscopy (SEM), and X-ray diffraction (XRD). XRD analysis demonstrated that the welding pulsed current mode, compared to the continuous current mode and at equal heat input, led to a refined microstructure, suggesting improved welded mechanical properties of the weld. It also showed a potential reduction in grain refinement with a higher level of cold work. Tensile testing demonstrated that fractures consistently occurred within the weld zone (WZ), with the PCGTAW sample achieving the highest tensile strength (766 MPa). Microhardness analysis indicated a notable reduction in hardness within the heat-affected zone (HAZ) and WZ, particularly in the 50% pre-cold worked sample. However, PCGTAW retained higher hardness due to its refined microstructure. The weld metal primarily consisted of an austenitic microstructure characterized by dendrites and interdendritic precipitates. Microstructural analysis revealed that welding induced significant changes in the weldment, with the PCGTAW sample exhibiting a more uniform microstructure and smoother transitions at the weld interface. Fractography confirmed ductile fracture in all specimens, with smoother and more uniformly distributed dimples in the PCGTAW sample. These findings highlight the advantages of pulsed current welding in optimizing the mechanical performance of Nimonic 80A welds and suggest its potential application in industries requiring superior weld quality.

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In this research, the morphology of the Ni-W coating was modified by adding graphene oxide (GO) nanosheets in such a way that a foam-like structure with high porosity and holes in the form of intertwined tunnels was obtained. Different amounts of GO nanosheets were added to the plating bath and the resulting coating was examined. In order to estimate the electrochemically active surface area, the cyclic voltammetry (CV) test was used. Moreover, the linear polarization test (LSV) and chronoamperometry in 1 M NaOH were conducted to investigate the electrocatalytic activity for the hydrogen evolution reaction (HER). It was found that by adding 0.4 g/L GO to the electroplating bath, the electrocatalytic properties are doubled and the active surface of the electrode is significantly increased.
 

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Targeted drug delivery systems have been developed to overcome the disadvantages of conventional drug delivery systems and folate is one of the targeting molecules that has received attention in recent years. The attachment of this molecule to the surface of niosomal carriers has been achieved using Castor oil as an intermediate molecule. We synthesized caster folate (CF) and incorporate to noisome structure as biocompatible component for targeted delivery of anticancer drug Doxorubicin. This research studies the novelty of castor folate ester in the scope of niosome-based drug delivery systems. The aim was to investigate the feasibility of manufacturing and evaluating a niosomal carrier containing the drug doxorubicin hydrochloride (DOX) and its targeting by the combination of CF. The results of Fourier Transform Infrared Spectroscopy (FTIR) confirm chemical bounding between folic acid and castor oil. SEM showed good morphology with spherical structure of niosomes. These niosomes have particles size of 330 to 538 nm for different samples. Also, zeta potential was -28 to -40 mV that results good stability. The addition of CF to niosomal samples increased wettability and drug loading efficacy and along with DLS and zeta potential results confirms the folate impact on surface hydrophilicity of niosome spheres. The prepared formulations increased the effectiveness of doxorubicin on L929 fibroblast cells. The proposed biocompatible component showed the role of CF in the architectural integrity of niosomal lipid bilayers.

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Series of cobalt (Co) thin films with various thicknesses ranging from 50 to 400 nm have been fabricated using thermal heating under vacuum. We explore the impact of the thickness layer on the structural and morphological properties of the films. X-Ray diffractions and atomic force microscopy tools have been used to carry out the structural and the morphological properties of these films. The films are principally c-axis oriented, polycrystalline and with <0001> texture. The crystallites sizes have been found to range from 18.40 to 79.46 nm, and they increase with increasing thickness. The ratio c/a value indicates that Co films are subject to a tensile stress, probably because of the way the film grows. The microstrain is positive and ranges from 1.53 to 3.56%. Atomic force microscopy observations indicate the formation of crystallites according to the Stranski-Krastanov mode. The films topographical surfaces are very smooth, the average root mean square roughness ranging from 0.2 to 1.5 nm. 
Keywords: Co; Thin films; XRD; Crystallite size; AFM.

 

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Activated carbon preparation from tamarind wood derived charcoal by microwave-assisted sodium chloride activation was studied to investigate the effects of 0-5 wt.% NaCl and 450-850 W microwave heating power.  The properties of the derived products were analyzed by FTIR, XRD, SEM-EDS, and BET. Methylene blue adsorption by the activated carbon products was also studied to evaluate the contract time, pH, methylene blue concentration, and adsorption isotherms. The study’s results showed that the percent yields (77.42-92.52%) of the fabricated activated carbons decrease with increasing wt.% of NaCl and MP. On the other hand, the contents of disordered graphitic carbon, carbonate, basic surface functional groups, and mesopores increased. However, 3 wt.% NaCl and 600 W microwave irradiation power were identified as appropriate conditions for activation, which created the micro-mesopore (pore size range 1.59 -14.76 nm) on the surface of the derived activated carbon products. Optimal values of equilibrium time and pH for methylene blue adsorption are 60 minutes and 8, respectively.  The results of methylene blue concentrations were fitted to the Langmuir isotherm indicating 33.33 mg/g as the maximum methylene blue adsorption capacity.

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Dissimilar joints of AA2219 and Ti-6Al-4V alloys are obtained using the vacuum diffusion bonding method. The bonding pressure is controlled in the range of 1-4 MPa by keeping the bonding temperature and holding time constant. The influence of the bonding pressure on the microstructure and mechanical properties of the bonding joints is investigated. The diffusion behaviour across the interface of the bonding joints is increased with the increase in bonding pressure. The interface morphology of the specimen bonded at lower bonding pressures exhibits scraggly voids and cracks. The irregular voids and cracks are squeezed and gradually closed due to the significant increase in the diffusion between Al and Ti. The maximum shear strength of 81 MPa is obtained for the joint made at the bonding pressure of 4 MPa, and a diffusion layer of 0.76 µm is formed at the Ti side interface. The fracture morphology inferred the brittle failure of the bonding joints due to the formation of intermetallic compounds like TiAl, TiAl₂, and TiAl₃ at the interface of Al and Ti.

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This study investigates the effect of SnO₂ as an additive on the structural, electrical, optical, and gas sensing properties of LaCrO₃ nanoparticles.  SnO₂ is added into the LaCrO₃ by weight percentage (1 wt. %, 3 wt. %, 5 wt. %, 7 wt. %, 9 wt. % and 11 wt. %) employing screen printing method. Initially, the nanoparticles of SnO₂ and LaCrO₃ separately synthesis by sol-gel method and then used for the development of thick films. LaCrO₃ is used as host material while SnO₂ is additive material. The structural characterizations like FESEM, EDX and XRD were carried out to investigate the morphology, elements and crystallite size respectively. The inclusion of SnO₂ modifies the crystalline structure and surface morphology of LaCrO_3, as revealed by structural analyses. The optical characterizations like FTIR and UV were used for the study of impact of SnO₂ additive on functional group and band gap of the host material respectively. Optical studies indicate a modification in the bandgap, affecting light absorption properties and indicating changes in electronic transitions. The electrical characterizations were conducted by using half bridge method. Electrical resistivity measurements show enhanced performance, likely due to variation in charge carrier mobility induced by the SnO₂ additive. Among other selected wt. % SnO₂ additives, 9 wt. % SnO₂ added LaCrO₃ thick films shows maximum sensitivity to CH₄ gas at 120^oC operating temperature. The gas sensing characteristics demonstrate enhanced sensitivity, selectivity, and response time to target gases, suggesting that SnO₂ doping improves the sensing capabilities of LaCrO₃ nanoparticles, making them more efficient as a gas sensor. Obtained findings suggest that, SnO₂ as an additive enhances the multifunctional properties of LaCrO₃ nanoparticles, making them promising candidates for advanced gas sensing applications.
 

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Additive manufacturing (AM) of metallic parts has gained significant attention in recent years due to its ability to produce components without traditional tooling such as molds, melting furnaces, or extensive raw material preparation. Its unique capability to fabricate complex geometries has revolutionized part design and enabled substantial weight reduction. This review first outlines the development trajectory of metal-based AM, with a particular focus on laser-based fusion methods, including Laser Powder Bed Fusion (LPBF) and Direct Laser Deposition (DLD). Understanding this evolution helps researchers identify both the capabilities and limitations of AM technologies, thereby enhancing their application in areas such as prototyping, mass production, and repair. Each metal possesses unique physical and chemical properties, which often make traditional manufacturing methods more challenging—especially for alloys with high strength, hardness, or temperature resistance. In this context, the review then focuses on nickel-based superalloys (NBSAs), which are widely used in high-temperature and high-stress environments but are particularly difficult to process using conventional techniques. Their application serves as a representative case study for evaluating the performance and feasibility of AM techniques for advanced materials. Furthermore, the future prospects of AM are discussed, including advancements in monitoring systems, integration of machine learning, and the development of AM-specific alloys. As a novel aspect, this work compares LPBF and DLD in terms of their advantages, limitations, and resulting material properties, along with a comparison to traditional manufacturing methods such as casting and wrought processing.
 

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The aim of this study was to investigate the effect of current density on the microstructure of electrodeposited Ni–WC–TiC composite coatings on 304 stainless steel and compare the corrosion resistance of the coating and substrate in a 3.5 wt.% sodium chloride solution. A Watts nickel bath was employed under direct current (DC) conditions. Microstructure, elemental composition, and phase composition analyses were conducted using scanning electron microscopy (SEM) equipped with energy-dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The results revealed that the coating formed at a current density of 40 mA/cm² exhibited a denser microstructure with higher cohesion and uniformity compared to coatings produced at other current densities. The corrosion resistance of the coating and substrate was evaluated using Tafel and electrochemical impedance spectroscopy (EIS) analyses. The corrosion test results indicated that the substrate exhibited superior corrosion resistance compared to the coating. Based on the dynamic polarization test plots, the corrosion mechanism of the substrate is active-quasi passive, with a pseudo-passive layer forming on the sample which remains stable within the potential range of -0.17 to 0.17 V. Beyond this potential range, the sample becomes susceptible to pitting. In the coated sample, the corrosion behavior is similar to that of the substrate, with the exception that the pseudo-passive layer remains stable within a narrower potential range of -0.19 to 0.08 V.

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Despite being an effective material for food packaging, chitosan (CS) exhibited poor ductility when processed into film, which restricted its use in this industry. In this study, composite films with enhanced properties were developed by incorporating polyvinyl alcohol (PVA) into CS through a simple solution casting method. The effects of different PVA/CS weight ratios (70:30, 50:50, and 30:70 w/w) on the morphology, mechanical properties, antibacterial activity, and soil degradation of the composite films were analyzed. Compared to the pristine PVA film, increasing the CS content in the PVA/CS composite film enhanced thickness, stiffness, roughness, antibacterial efficiency, and degradation rate, while reducing tensile strength and elongation at break. Fourier transform infrared (FTIR) spectroscopy revealed the highest intermolecular interactions in the PVA/CS composite film with 70:30 w/w. Antibacterial activity tests and soil burial analysis demonstrated that the PVA:70/CS:30 composite exhibited significantly higher antibacterial activity toward Escherichia coli and Bacillus subtilis bacteria as opposed to PVA film, along with a moderate degradation rate of 76.76% following 30 days soil burial, effectively balancing biodegradability and material integrity. These findings suggest that the PVA:70/CS:30 composite is a promising alternative for sustainable and functional biodegradable packaging solutions.

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This research explored the impact of the nickel-to-manganese ratio and the influence of the matrix phase on the properties of W-Ni-Mn tungsten heavy alloys (WHAs), aiming to determine the optimal composition for achieving desirable alloy properties.  For this purpose, tungsten, nickel, and manganese powders with specified weight percentages underwent two rounds of wet milling.  Powder mixtures were obtained with weight ratios of 90W-6Ni-4Mn, 90W-8Ni-2Mn, and 88W-10Ni-2Mn. These mixtures were then compressed through the cold pressing method at a pressure of 250 MPa. Subsequent reduction and sintering processes were carried out in a tube furnace at temperatures of 1150 and 1400 °C, respectively. Microstructural characterization was conducted using both optical and electron microscopy. The results showed that the change in chemical composition is not significantly effective on the sintering density of the samples and also the highest sintering density, reaching 90.11%, was achieved with the 88W-10Ni-2Mn sample. Furthermore, the results demonstrated that carburization of W-Ni-Mn WHAs during the sintering process led to an increase in the micro-hardness of the samples. The highest hardness, measuring 381 Hv, was observed in the 90W-6Ni-4Mn alloy, where carburization occurred. XRD results revealed that an increase in the nickel-to-manganese ratio led to a reduction in the peaks of manganese carbide and tungsten carbide. Consequently, this decrease in carbide peaks resulted in a reduction in hardness, reaching 352 Hv in the case of the 88W-10Ni-2Mn sample. Additionally, the alloys 90W-6Ni-4Mn and 88W-10Ni-2Mn both exhibited the lowest continuity, a value of 0.5. Fracture surface SEM images illustrated that the 90W-6Ni-4Mn alloy, characterized by the lowest nickel-to-manganese ratio (1.5), exhibited the highest trans-granular fracture mode involving cleavage and matrix tearing, which is considered desirable. Furthermore, an increase in the matrix phase content resulted in a shift of the preferred crack path, originating from the matrix phase.
 

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This paper presents the novel fabrication method of a three-dimensional orthogonally woven (3DW) C/C-SiC-ZrB₂ composite and the effects of ZrB₂ and SiC particles on microstructure and the ablation behavior of the C/C–SiC–ZrB₂ composite are studied. C/C–SiC–ZrB₂ composite was prepared by isothermal-chemical vapor infiltration (I-CVI), slurry infiltration (SI), and liquid silicon infiltration (LSI) combined process. Pyrolytic carbon (PyC) was first infused into the 3DW preform by I-CVI at 1050^°C using CH₄ as a precursor in order to form a C/C preform with porous media. The next step was graphitization at 2400^°C for 1hr. Then  ZrB₂ was introduced into 3DW C/C preform with a void percentage of 48 by impregnating the mixture of ZrB₂ and phenolic resin, followed by a pyrolysis step at 1050°C. A liquid Si alloy was infiltrated, at 1650 ^°C, into the 3DW C/C composites porous media containing the ZrB₂ particles to form a SiC–ZrB₂ matrix. An oxyacetylene torch flame was utilized to investigate The ablation behavior. ZrB₂ particles, along with the SiC matrix situated between carbon fiber bundles, form a compact ZrO₂-SiO₂ layer. This layer acts as a barrier, restricting oxygen infiltration into the composite and reducing the erosion of carbon fibers. The findings were supported by FESEM imaging and further confirmed through x-ray diffraction and EDS analysis. The addition of ZrB₂ to the C/C-SiC composite resulted in a lower mass and linear ablation rate; 2.20 mg/s and 1.4 µm/s respectively while those for C/C-SiC composite were 4.8 mg/s and 6.75 µm/s after ablation under an oxyacetylene flame (2500°C) for 120 s.
 

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In this study, a novel three-step method for the synthesis of ZnO and branched ZnO microrods was developed. Numerous techniques were used to analyze the obtained samples: photoluminescence (PL) spectroscopy, raman spectroscopy, fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), energy dispersive X-rays (EDX), ultraviolet-visible spectroscopy (UV-visible) and X-ray diffraction (XRD).  The XRD study and Rietveld refinement confirmed that the synthesized samples have the hexagonal wurtzite structure of ZnO without any impurity with the P6₃mc space group. To further verify our experimental results, structural parameters were calculated by First Principles Density Functional Theory (DFT) calculations and compared with experimental ones. A small decrease in the unit cell volume following the branching process was observed by the DFT calculations and Rietveld refinement results. Raman spectra showed peaks corresponding to the phonon modes of hexagonal wurtzite ZnO, which was consistent with the results of XRD and Rietveld refinement. SEM confirmed that ZnO and BZnO samples have hexagonal rod and branched rod shapes. BZnO showed stronger green PL emission but lower overall PL intensity compared to ZnO. The reduced photoluminescence (PL) intensity across all frequencies indicates enhanced separation of the photogenerated electron-hole pairs in branched ZnO (BZnO) due to decreased recombination.