The Industrial Engineering Laboratories
 

 ·  Precision Measurement Laboratory:

This lab focuses mainly on research and training activities pertaining measurement systems and physical quality control of parts and elements.

The main practices in the laboratory are quality control of mechanical parts for their dimensions, the surface leveling of angles to lay within necessary tolerance in 3 phases namely the produced parts,  in the production line; and the scrapped and out of dated or imperfect pieces of a more efficient  learning, the empirical practices are, conducted along with the theoretical training.

Some of the unique instruments of the laboratory include a range of mechanical measurement tools, electronic control tools, and a light measurement with tool 100 folds aggrandizement capability.

One of the modern and recently installed tools in the laboratory is the CMM system that is used both for measurement of parts with 1/1000 mm of accuracy and a map designing of parts.

The map is sent to the CNC system by professional software, and then the part is cut and prepared by CNN according to the information provided by CMM.

·   Industrial safety laboratory:

The industrial workers are usually subject to many unsafe conditions and factors in the work place. This will not only cause  work accidents and the subsequent diseases, but also affect the work efficiency and production.

Safety engineers play an important role in establishing a safe working environment. They must recognize the unsafe factors in the work place and  measure, evaluate,  and compare such factor with the standard limits in order to adjust the safety regulations if necessary.

For this purpose, the safety engineers should be familiar with the laboratory measurement tools for industrial safety and should be able to apply the tools for safeguarding the industrial environments.

When a safety director of an industrial firm succeeds to recognize, eliminate or control the unsafe factors, he not only reduces the heavy medical and insurance costs due to accidents, prevents frame over payments but also increases the efficiency of the workers and the  production level of the firm. For this purpose, the industrial safety laboratory was established in 1996 and a number of  tools for measurement of physical as well as chemical risk factors have been installed or are being ordered.

Some of the measurement tools in the lab are :

  1- Meter sound level( without analyzer )

  2- Luxmeter

  3- Air sampling ( sassdust …)

  4- Gas eletector

  5- Stress wet bulb glob temperate (heat)

  6- Wet bulb glob (with analyzer)

  7- Noise dosimeter

The laboratory is hoped to develop to a research laboratory for industrial safety, aimed at removing the safety difficulties in industrial processes.

At present the laboratory is working as the center for quality research.

 

           

 

 

·   Time and Work Measurement Laboratory:

 The ever growing development of the technology and its complications call for application of economic skills and effective use of human resources, time, machineries, equipment, and materials at an optimum level.

Since the "time and work measurement" module has many practical dimensions, this lab aims to provide an environment for the students to feel themselves in the work space and apply the scientific findings in practices. 

· Multimedia Equipped Classrooms

The instruction classrooms in the school of industrial engineering are equipped with computers with internet connection and video projectors that help with a better presentation of lectures for teachers and a more efficient learning for students. At present there are 10 multimedia classrooms in the school
 

·  Computer Site No.1

This site is equipped with 15 PCS with internet access, intelligent bound and video projectors. It is usually used for I and II lectures instruction of the courses drawing.  Considering recent software developments and the necessity of familiarizing the students with the modern sciences, this class provides essential facilities for learning principles of through utilization of the course drawing by the existing software.

·  Computer Site No.2

This site encompasses 17 PCS computer systems with internet connection, and a video projector. It is used for courses that require the access of  students to the internet, and also courses including software training.

·  Conference Hall

The conference hall, located in the fifth floor of the School, with a capacity for 30 persons, encompasses equipments such as a PC, a video projector, and an intelligent board, that provide an appropriate environment facilities for holding meetings, post graduate vivas, and internal conferences.

· Postgraduate Viva Room 

The recently established viva room of the School, with a the capacity of 30 persons, is equipped with appropriate tools for a wide range of presentations, including the student vivas and seminars. The room has advanced computer systems, a video projector, an LCD color TV with connection to the computer.
 

· Meeting hall

This hall is a suitable place for holding conferences, student sessions, lectures and vivas. It has the capacity of 120 persons and is equipped with a multimedia system.

· Research Site

The research site, comprised of undergraduate and graduate sections, provides a suitable space for student  research. There are 12  PCS,  and 8 computer systems, all with access to the internet.
 

·  Ph.D. research center

To provide an appropriate environment of research and study for Ph.D. students, and to facilitate their interaction with other undergraduate and graduate students, the center  has 3 study rooms and  a computer lab with 8 PCS connected to the internet.
 

· Machine Shop

The Machine Shop of the School of Industrial Engineering at Iran University of Science and Technology (IUST) serves as a key center for bridging academic knowledge and industrial practice. With a mission to support scientific research and strengthen practical skills, the workshop provides students with hands-on industrial training while offering well-equipped facilities for manufacturing precision components required for research projects. Direct exposure to real industrial environments and the acquisition of practical skills before entering the job market are essential components of engineering education at IUST, contributing to the development of highly skilled engineers.

The Machine Shop of the School of Industrial Engineering is equipped with more than 70 industrial machines, including a comprehensive range of industrial lathes and milling machines, shapers, grinding machines, drilling machines, and various other machining equipment.

· Technical Capabilities and Specialized Services

Drawing on a wide range of machinery and technical expertise, the workshop supports both research and educational activities.

1. Training and Skills Development

· Conducting practical and specialized machining courses for students of the School of Industrial Engineering and other schools.

· Providing training in the operation of various machine tools to familiarize students with industry standards and workplace requirements.

· Offering hands-on experience in a controlled environment to bridge the gap between theoretical knowledge and practical application.

2. Research-Oriented Manufacturing Services

· Manufacturing precise and complex components required for research projects conducted by faculty members and students.

· Performing high-precision machining operations in accordance with engineering drawings.

· Manufacturing various types of gears, including spur, bevel, and helical gears.

3. A Wide Range of Machining Operations
 

The workshop is capable of performing a broad range of basic, finishing, and advanced machining operations, including step turning, grinding, cylindrical grinding, surface grinding, tool sharpening, form turning, taper turning, thread cutting, shaft turning, and production turning.
 

· Advanced Machine Shop and Modern Manufacturing Systems Laboratory

Focusing on cutting-edge manufacturing technologies, this laboratory serves as a research hub for the study and implementation of modern manufacturing systems. Its primary objective is to train and empower students to use digital manufacturing technologies, including computer-aided programming and automated systems, in support of advanced research at the undergraduate, master's, and doctoral levels.

Through its technical infrastructure and specialized facilities, the laboratory plays a key role in advancing cutting-edge technologies and modern manufacturing systems nationwide.

Areas of Specialization

The laboratory's research and educational activities focus on the following areas:

· Computer-Controlled Machining: Investigating the operation, applications, and computer programming of Numerical Control (NC) and Computer Numerical Control (CNC) machine tools.

· Flexible Manufacturing Systems (FMS): Studying the design principles, simulation, and industrial applications of FMS production lines in modern manufacturing.

· Automation Technologies: Researching the integration of robotics and machine tools into manufacturing processes.

Technological Equipment and Infrastructure

The laboratory is equipped with a range of advanced, precision machine tools and technological systems, including:

· NC and CNC Milling and Turning Machines: Machines from established manufacturers, including EMCO, Boxford, and Denford.

· Industrial Robotics: Two robotic units, considered among the workshop's distinctive and strategically important assets, which enable the implementation of robotics and industrial automation projects.

  

· Precision Measurement and Quality Control Laboratory

The Precision Measurement Laboratory of the School of Industrial Engineering provides specialized facilities for training in precision measurement and the quality inspection of industrial components. Its primary objective is to equip students with a thorough understanding of measurement accuracy, tolerances, and measurement standards, while preparing them for careers in quality control across a wide range of industries.

By combining conventional measurement instruments with advanced technologies, the laboratory bridges the gap between theoretical metrology and the precision requirements of modern industry.

The laboratory's activities are organized into two main areas:

1. Fundamental and Applied Skills Training

· Introducing students to and training them in the use of a variety of analog and digital measurement instruments and techniques.

· Conducting measurement procedures on actual industrial components to provide practical insight into engineering concepts.

· Teaching calibration methods and measurement accuracy standards.

2. Advanced Services and Reverse Engineering

Using advanced equipment, the laboratory is capable of carrying out complex and precision-critical projects, including:

· Coordinate Measuring Machine (CMM): Performing highly accurate three-dimensional measurements of complex components.

· Data Acquisition: Accurately measuring and extracting the dimensional data of components for which engineering drawings or measurement documentation are unavailable.

· Engineering Drawing Reconstruction (Reverse Engineering): Reconstructing technical drawings based on measured component dimensions and geometric data.

Welding and Joining Research Centre

(Iran University of Science and Technology)

· Introduction

The Welding and Joining Research Centre (affiliated with Iran University of Science and Technology), backed by many years of experience in providing educational and academic services in the field of the welding industry, began its activities in the 1350s SH (1970s). With suitable educational, workshop, laboratory and advanced research facilities (approximately 2000 square metres), as well as skilled and capable personnel and distinguished researchers, it is currently engaged in educational and research activities.

· Facilities and Equipment

The facilities and equipment available at the Iran Welding and Joining Research Centre are listed below:

A- Welding machines for various welding processes, including

1-  24 welding booths for MIG and MAG processes, together with the associated machines and equipment

2-  24 welding booths for TIG (AC/DC) processes, together with the associated machines and equipment

3- 15 electric arc welding (SMAW) booths

4-12 gas welding (oxy-acetylene) booths

5-  Spot welding, stud welding and submerged arc welding machines

6- Solid state Friction Stir Welding (FSW) joining methods

B- Mechanical property testing machines

1- 60 Ton static tension-compression testing machine with a long-stroke extensometer and other associated equipment – made in Italy

2- 50 Ton tension-compression testing machine (Amsler/Zwiek) capable of static and dynamic loading for carrying out all strength, fatigue and fracture tests – made in Germany

3-Charpy and Izod impact testing machine with a capacity of 450 kJ, made in Italy

4- Macro hardness testing machine (macro hardness testing) capable of performing Rockwell, Brinell and Vickers tests

5- Micro hardness testing machine (micro hardness testing) for precise hardness testing at various forces from 0.01 HV to 10 HV in accordance with the DIN-EN-ISO-6507 standard, made in Germany

6-SANTAM tension-compression-bending testing machine, equipped with a heating furnace and with interchangeable load cells of 1, 5 and 15 kN capacity, made in Iran

7- Amsler/Zwieck creep testing machine, made in Germany

8- Welded joint bend testing machine

9- Various loading fixtures

10-  Optical microscopes with various magnifications

C- Non-destructive testing and inspection machines and equipment, including:

1-  Visual inspection (VT)

2-  Penetration test (PT)

3-  Ultrasonic testing (UT) inspection equipment

4- Magnetic particle test (MT) inspection machine

5- Radiography test (RT)
 

D- Other equipment, including

Machines for cutting and preparing laboratory and work specimens, bevelling and rolling machines, and light and heavy guillotine machines.

In addition to the above-mentioned facilities, a complete and well-equipped set of various production machines, such as lathes, milling machines, CNC, wire-cut, grinding machines, sawing machines, etc., is also available in the form of the University of Science and Technology machine tool workshop (with an area of 1500 square metres), which is fully ready to collaborate on various projects.

· Workspaces

The aforementioned facilities and equipment, in the form of several workspaces, including

1-  Welding workshop

2- Machine tool workshop

3- Mechanical and destructive testing (DT) laboratories

4-   Non-destructive testing (NDT) laboratories

5- Precision instruments laboratory equipped with a CMM machine

6-   Classrooms, working office and research spaces

· Capabilities

In view of the existing facilities, capabilities and experience, as well as the high research and scientific standing of the researchers and associates of this organisation, the Iran Welding and Joining Research Centre is ready to provide the following services to the country’s various industrial, educational and research sectors: 

1- Providing educational services and running various welding training courses to train skilled welders for oil, gas, petrochemical, pipeline, pressure vessel and other industrial projects, together with the award of recognised national and international certificates.

2-Running NDT inspection and welding engineering courses, together with the award of recognised national and international certificates.

3- Providing consultancy to various industrial sectors on the assessment of strength and integrity, operational reliability and remaining life estimation of welded structures.

4- All consultancy and engineering services relating to the feasibility of construction, building services and civil projects in all industries.

5- All consultancy, engineering and implementation services in the field of technical inspection on oil, gas, petrochemical, refinery installation, building, construction, steel bridge and pipeline projects, and in the areas of welding inspection (buildings, installations, corrosion and mechanical equipment).

6- Implementation of systems and standards relating to welding and joining.

7-  Carrying out all destructive and non-destructive tests and laboratory services.

8- All consultancy and implementation services for quality management systems such as: ISO 9001, ISO 17020, ISO 3834,

ISO 17025 and ISO 10015, up to the certification stage.

9- Provision of up-to-date editions of reference standards, quality system documentation, and the related software and portals.

10- Conducting reputable scientific research on determining the mechanical properties of adhesively bonded and welded joints, such as fracture behaviour, crack growth, fatigue resistance and the strength of structures and onshore, coastal and offshore installations.

11-Carrying out metallography of ferrous and non-ferrous metals and providing reports.

12- Providing services in the preparation of WPS, welding procedure specifications, PQR and/or welding procedure qualification records.

13- Manufacture of various industrial and laboratory specimens using the machine tool workshop equipment.